Synclone 45S

Synclone 45S

Overview

The SYNCLONE 45S is a servo-controlled double bender specifically engineered to meet customer requirements for reducing costs and enhancing productivity within rebar and precast factories. Its primary function is to efficiently bend rebars, accommodating sizes up to 42mm (#14).

Key Benefits and Operational Flexibility

This machine offers significant operational advantages through its user-friendly software program, which minimizes labor requirements and reduces potential user errors, thereby maximizing the number of bendings. The software provides intuitive options for selecting bending angles and tooling, simplifying the programming process for operators. The SYNCLONE 45S is highly versatile, capable of operating as a double bender with both a stationary and a moving bender, or individually as manual benders when smaller shapes are required. Its full automatic digital control panel and an improved digital panel system facilitate rapid operations and quick bending results.

Design Highlights and Workflow

A key design highlight is the integration of servo engines for precise control during bending operations. The machine's digital panel system allows for the automatic saving and recalling of numerous bending shapes, complemented by robust data utilization capabilities. This system also enables faster setups for programming required bendings. For further streamlining of workflows, an optional barcode system is available, offering instant scanning capabilities to enhance overall operational efficiency.

Technical Data

7.5KW SERVO MOTOR / 9,38 HP
Stationery bender motor power
7.5KW SERVO MOTOR / 9,38 HP
Moving bender motor power
2 KW SERVO MOTOR / 2,9 HP
Moving motor power (KW/HP)
4 KW   ~ AC MOTOR / 4,02 HP
Hydraulic motor power (KW/HP)
3 KW   ~ AC MOTOR / 5,36 HP
Roller motor power ( KW / HP )
25,2 KW / 33,80 HP
Total power (KW/HP)
17,3 KWh
Energy consumption (kWh)
7000 KG / 15,432 lbs
Total weight (KG/LBS)
± 5 mm
Bending sensitivity
180 BAR / 2610 PSI
Hydraulic system (BAR/PSI)
Available
Remote control
available (3 pieces)
Collecting Bins
8-10 BAR / 116-145 PSI
Pneumatic system air pressure (BAR/PSI)
Optional
Barcode reader

General Features

  • Servo-controlled bending line
  • Hydraulic and pneumatic systems
  • Remote control support
  • Collecting bins
  • Steel factory production workflow

Capacities

  • • MANDRELS supplied with machine - Ø 70 , Ø 80 , Ø 100 , Ø 110, Ø 125, Ø 145, Ø 160, Ø 180, Ø 215
  • / INCH BAR SIZE 45 kg/mm² 65 kg/mm² 85 kg/mm²
  • Ø 42 / #14 1 1 -
  • Ø 36 / #11 1 1 1
  • Ø 30 / #10 2 2 1
  • Ø 24 / #8 3 3 2
  • Ø 20 / #6 4 4 3

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